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Built, tested and lived in
The real parts, tools and tiny details behind our Promaster conversion, organized around the van itself.
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The big pieces
Power, heating, refrigeration, roof systems and the gear that shaped the whole build.
Exterior & RoofBuild-defining pickAwnings & shade
Used forA durable manual awning that adds sheltered outdoor living space beside the van.
Use code MAXWELLFREESHIP at checkout. This can be a huge saving on large items.
Exterior & RoofBuild-defining pickRear door storage
Used forA modular rear-door rack that safely carries exterior storage and accessories without taking up interior space.
Use code MAXWELLFREESHIP at checkout. This can be a huge saving on large items.
Exterior & RoofBuild-defining pickRear door storage
Used forA lockable, weather-resistant 158-litre aluminum box for secure gear storage outside the van.
Use code MAXWELLFREESHIP at checkout. This can be a huge saving on large items.
Exterior & RoofBuild-defining pickRear door storage
Used forMounts a propane cylinder securely outside the living space on the Pivot rear-door system.
Use code MAXWELLFREESHIP at checkout. This can be a huge saving on large items.
Electrical & PowerBuild-defining pickBattery storage & inverter
Used forThe van’s main battery-storage and inverter system, paired with two B300K expansion batteries.
Electrical & PowerBuild-defining pickBattery storage & inverter
Used forAn additional B300K battery that expands the main BLUETTI APEX 300 system’s storage capacity.
Appliances & Van LifeBuild-defining pickRefrigeration
Used forThe van’s 75-litre combination refrigerator and freezer.
Shown in our vanBuild-defining pickRoof rack & access
Used forThe van’s exterior roof rack, including its integrated lights.
Shop the actual build
Tap a marker to jump straight into that system and its subcategories.
Installed, not staged
Real details from the finished van, linked back to the system behind them.
The complete build
Showing 292 of 292
Vehicle AccessoriesBase vehicle
Used forThe base vehicle that was converted into the finished camper van.
Electrical & PowerBattery storage & inverter
Used forThe van’s main battery-storage and inverter system, paired with two B300K expansion batteries.
Shown in our vanRoof rack & access
Used forThe van’s exterior roof rack, including its integrated lights.
Appliances & Van LifeAir & water heating
Used forSupplies both hot air and hot water, using gasoline from the van’s vehicle fuel tank.
Exterior & RoofRear door storage
Used forA modular rear-door rack that safely carries exterior storage and accessories without taking up interior space.
Use code MAXWELLFREESHIP at checkout. This can be a huge saving on large items.
Appliances & Van LifeHeating installation
Used forThe parts and components required to install the Aqua-Hot Gen 1 heating system.
Exterior & RoofAwnings & shade
Used forA durable manual awning that adds sheltered outdoor living space beside the van.
Use code MAXWELLFREESHIP at checkout. This can be a huge saving on large items.
Electrical & PowerBattery storage & inverter
Used forAn additional B300K battery that expands the main BLUETTI APEX 300 system’s storage capacity.
Appliances & Van LifeRefrigeration
Used forThe van’s 75-litre combination refrigerator and freezer.
Exterior & RoofRear door storage
Used forA lockable, weather-resistant 158-litre aluminum box for secure gear storage outside the van.
Use code MAXWELLFREESHIP at checkout. This can be a huge saving on large items.
Tools & SafetyPower tools
Used forA Home Depot combo containing three essential power tools used throughout the build.
Exterior & RoofRoof rack & access
Used forA side-mounted ladder attached to the roof rack for accessing the top of the van.
Shown in our vanRoof vents & skylights
Used forThe skylight installed in the middle of the van’s roof.
Shown in our vanSinks & fixtures
Used forA full-size farmhouse sink used as the van’s kitchen sink.
Walls, Wood & StructureCabinetry materials
Used forThe primary plywood used for cabinetry and framing because it is strong, lightweight and resistant to mould and rot.
Walls, Wood & StructureWall & ceiling insulation
Used forThin, high-R-value insulation chosen for the walls and ceiling because it does not sag and is easy and non-irritating to handle.
Walls, Wood & StructureWall structure
Used forKERDI-BOARD forms the shower walls, while XPS adds rigid insulation behind selected walls and beneath the floor.
Appliances & Van LifeCooking appliances
Used forThe van’s countertop oven for baking, air frying, toasting, roasting and broiling.
Shown in our vanRoof ventilation
Used forThe roof-mounted ventilation fans that exhaust air and ventilate the living space.
Smart Home & AudioLiving-space audio
Used forThe main rear living-space sound system; compact monitors with strong output that integrate with Home Assistant.
Exterior & RoofOpening bunk windows
Used forThe two opening windows at the rear of the van, each with an integrated bug screen.
Plumbing & WaterGrey-water system
Used forCollects water draining from the sink and shower and empties through an electrically controlled valve.
Walls, Wood & StructureSubfloor & framing
Used forMarine-grade plywood used as the van’s structural subfloor and for framing.
Plumbing & WaterFresh-water storage
Used forStores the van’s fresh water and supplies both the kitchen sink and shower.
Smart Home & AudioInternet & networking
Used forThe van’s primary internet connection while travelling.
Paint, Adhesives & FinishesShower finish
Used forThe decorative finish and pigment used as the final surface treatment in the shower.
Electrical & PowerDC power distribution
Used forProvides DC power output from the BLUETTI system to the van’s various DC-powered components.
Walls, Wood & StructureWall & ceiling panels
Used forThin, slightly flexible plywood used for inexpensive, paintable wall and ceiling panels.
Exterior & RoofRear door storage
Used forMounts a propane cylinder securely outside the living space on the Pivot rear-door system.
Use code MAXWELLFREESHIP at checkout. This can be a huge saving on large items.
Electrical & PowerAlternator charging
Used forCharges the BLUETTI battery bank from the van’s alternator while driving.
Exterior & RoofRoof vents & skylights
Used forAdapts the Midi Heki skylight to the raw metal opening cut into the van’s roof.
Shown in our vanSolar panels
Used forTwo 200-watt panels that make up half of the van’s four-panel rooftop solar array.
Cabinetry & FurnitureBed system
Used forA strong, lightweight bed frame built from 80/20 aluminum extrusion.
Cabinetry & FurnitureDrawers & slides
Used forHeavy-duty soft-close slides purchased directly from VEVOR for their quality and value.
Shown in our vanSolar panels
Used forTwo 100-watt panels installed at the rear of the roof beside the rear fan.
Shown in our vanCooking appliances
Used forA drop-in electric induction stovetop powered by the battery system that fits neatly into the countertop and can be removed.
Cabinetry & FurnitureBed system
Used forThe van’s mattress, trimmed to fit and cut into two sections so the bed can fold into a couch.
Exterior & RoofRoof vents & skylights
Used forAdapters that seat the Maxxair fans properly in the openings cut into the roof.
Shown in our vanMirrors & concealed access
Used forAn arched mirror mounted on the hidden passage door between the living space and front cab.
Electrical & PowerBreakers, fuses & distribution
Used forThe van’s main breaker panel and DC distribution panel, distributing BLUETTI AC and DC power to devices throughout the build.
Paint, Adhesives & FinishesShower finish
Used forUsed with fiberglass to create a custom-sized shower pan.
Shown in our vanCountertops
Used forOne of the butcher-block countertop sections used throughout the van, purchased new from Home Depot and finished in-house.
Paint, Adhesives & FinishesShower waterproofing
Used forCement-based waterproofing membrane applied across the shower walls and floor.
Smart Home & AudioSecurity cameras
Used forSolar-powered exterior cameras connected through Starlink for live views and recordings around the van.
Walls, Wood & StructureElectrical & PowerDC wiring
Used forMarine-grade duplex cable used for electrical wire runs throughout the van.
Shown in our vanRoof deck
Used forComposite boards used to build the rooftop deck without the rot risk of natural wood.
Shown in our vanBench seating
Used forCustom foam for the bench seats beneath the bed, selected to remain comfortable for all-day sitting.
Electrical & PowerEV-station charging
Used forAllows the BLUETTI battery system to charge from compatible EV charging stations.
Tools & SafetyRivet-nut tools
Used forInstalls rivet nuts in the van’s metal framing to create strong, reusable mounting points for the wood framing.
Smart Home & AudioHome Assistant hub
Used forThe central controller and main brain for the van’s home-automation system.
Walls, Wood & StructureFloor insulation
Used forXPS rigid foam installed directly over the metal floor beneath the plywood subfloor.
Electrical & PowerDC wiring
Used forHeavy marine-grade duplex cable used for electrical wire runs in the van.
Tools & SafetyWoodworking jigs
Used forA must-have woodworking jig used extensively to make strong pocket-hole joints throughout the van.
Plumbing & WaterSmart Home & AudioCab audio system
Used forMounted under the passenger seat to add bass and improve the otherwise weak factory cab sound system.
Electrical & PowerAC wiring
Used forMarine-grade triplex cable used for AC electrical runs throughout the van.
Smart Home & AudioInternet & networking
Used forThe van’s primary Wi-Fi router, distributing the internet connection supplied by Starlink.
Shown in our vanCountertops
Used forA matching butcher-block countertop section purchased used through Facebook Marketplace.
Exterior & RoofRoof sealing
Used forApplied before the roof rack to seal exposed roof edges and strengthen long-term waterproofing.
Tools & SafetySaw blades
Used forA saw-blade bundle recorded in the build purchases; its exact contents and use still need verification.
Tools & SafetyWoodworking jigs
Used forA long straight-edge guide used to make straight cabinetry cuts, although it was not used very often.
Plumbing & WaterWater pump & pressure
Used forThe van’s main 12-volt pump, moving fresh water from the tank to the kitchen sink and shower.
Plumbing & WaterWater filtration
Used forFilters sediment and improves water quality when the fresh-water tank is filled from varying sources.
Smart Home & AudioCab audio system
Used forReplacement speakers installed in the cab doors to improve the factory front audio system.
Shown in our vanWall & cabinetry paint
Used forThe primary green paint used across the van’s cabinetry.
Shown in our vanKitchen fixtures
Used forThe primary pull-down faucet installed at the kitchen sink.
Bathroom & ShowerShower drain
Used forThe brushed-brass grid drain installed in the shower floor.
Plumbing & WaterGrey-water system
Used forAn electrically controlled stainless-steel valve that opens to drain the tank beneath the van.
Walls, Wood & StructureSound deadening
Used forApplied as the first build layer to reduce panel vibration and road noise while driving.
Smart Home & AudioVoice control
Used forProvides voice control for the van’s Home Assistant automations.
Walls, Wood & StructureCabinetry materials
Used forMDF used only for finished cabinetry faces because it shapes and paints well, not for structural work.
Bathroom & ShowerShower fixtures
Used forThe single control valve and trim used to operate the shower.
Walls, Wood & StructureBench construction
Used forHalf-inch Baltic birch plywood used to build the bench structure.
Exterior & RoofRoof cable entry
Used forWeatherproof cable entry through the roof.
Walls, Wood & StructureCabinetry materials
Used forFlexible white backing that follows the van wall behind the upper cabinets and can be removed for future wire access.
Cabinetry & FurnitureTable mechanism
Used forHidden bottom-mount slides supporting the table that extends from beneath the bed.
Electrical & PowerAC wiring
Used forMarine-grade triplex cable used for higher-capacity AC power runs.
Paint, Adhesives & FinishesWood finish
Used forThe final food-safe protective finish applied to the butcher block and inside cabinet drawers.
Paint, Adhesives & FinishesWall & cabinetry paint
Used forThe primary durable paint used on the van’s walls and ceiling.
Walls, Wood & StructureCabinetry materials
Used forThin maple-veneer plywood believed to have been used for the bottoms of cabinet drawers.
Cabinetry & FurnitureCabinet finishing
Used forApplied to exposed cabinetry edges to hide and finish the raw plywood laminations.
Tools & SafetyShop comfort
Used forPortable heat used while working on the van.
Smart Home & AudioHome Assistant controls
Used forLets Home Assistant control infrared appliances and devices throughout the van.
Plumbing & WaterPEX-A water lines
Used forCold-water plumbing line for the van's sink and shower.
Plumbing & WaterPEX-A water lines
Used forHot-water plumbing line for the van's sink and shower.
Tools & SafetyGeneral hand and power tools
Used forA general-purpose wrench and drill-bit bundle used during the build.
Smart Home & AudioSmart-home power control
Used forControls plug-in AC appliances such as the oven and cooktop through Home Assistant.
Smart Home & AudioSensors & automations
Used forDetects occupancy for Home Assistant automations and can help flag an intruder inside the van.
Smart Home & AudioEnvironmental monitoring
Used forShows time, temperature and indoor air quality so the roof fans can be opened when ventilation is needed.
Bathroom & ShowerShower fixtures
Used forThe main handheld shower head in the van's shower.
Tools & SafetyJigs & guides
Used forDrills accurate cup holes for concealed cabinet hinges.
Exterior & RoofRoof electrical connections
Used forWeatherproof roof connections for WAGO wire connectors.
Shown in our vanCeiling lighting
Used forEfficient recessed puck lights used across the van ceiling.
Walls, Wood & StructureStructural framing
Used forThicker wood framing used especially around the bathroom.
Paint, Adhesives & FinishesInsulation
Used forBonds insulation materials to the van structure.
Smart Home & AudioHome Assistant hardware
Used forConnects Home Assistant to the van's Zigbee devices.
Tools & SafetyPainting tools
Used forSprayed the cabinetry for a smooth, even finish.
Electrical & PowerEV charging
Used forLets a Tesla-style charging cable connect to the BLUETTI EV charging adapter.
Electrical & PowerDC voltage conversion
Used forRaises the van's 12V supply to 24V for the LED strip-light system.
Electrical & PowerShore-power charging
Used forProvides an exterior pass-through for a standard extension cord to charge the BLUETTI system.
Electrical & PowerDC outlets & charging
Used forBuilt-in USB charging ports for phones and other DC devices.
Paint, Adhesives & FinishesWall & cabinetry paint
Used forWall and cabinetry paint.
Shown in our vanInterior wall finish
Used forThe white tile finish used on the kitchen walls.
Plumbing & WaterPEX-A fittings
Used forTees, elbows and couplings used throughout the PEX-A plumbing system.
Shown in our vanDrinking-water fixtures
Used forDedicated faucet that dispenses filtered drinking water.
Tools & SafetyJigs & guides
Used forHelps position and install drawer slides accurately.
Shown in our vanWall planters
Used forSelf-watering wall planters in the finished interior.
Electrical & PowerLow-voltage DC wiring
Used forCarries 12V power to lights and other small DC devices throughout the van.
Electrical & PowerDC power & charging
Used forUsed to add protected, built-in USB-C charging points to a panel.
Shown in our vanBench seating
Used forCustom covers fitted to the foam cushions on the van's bench seats.
Hardware & FastenersPocket-hole joinery
Used forFasteners used with the Kreg pocket-hole system for wood joinery.
Exterior & RoofRoof cable entries
Used forCarries the Starlink cable through the roof while keeping the entry watertight.
Smart Home & AudioSmart-home relays
Used forControls multiple 12V devices through Zigbee and Home Assistant.
Electrical & PowerAC outlets & protection
Used forProvides GFCI-protected AC receptacles throughout the van.
Plumbing & WaterPEX-A fittings
Used forExpansion sleeves that secure PEX-A tubing to its fittings.
Plumbing & WaterPump & pressure system
Used forSmooths pump cycling to reduce water-pump knock and noise.
Tools & SafetySanding tools
Used forSanded cabinetry and other surfaces before painting or finishing.
Electrical & PowerLED-strip controls
Used forControls the colour, colour temperature and brightness of the lower-cabinet lights through Home Assistant.
Exterior & RoofDoor weatherproofing
Used forRedirects roof runoff so rain does not drip into open van doors.
Appliances & Van LifeHeater ducting
Used forRoutes warm air from the heater to the van's heat outlets.
Electrical & PowerLED-strip controls
Used forControls the van's LED strip lights through Zigbee and Home Assistant.
Electrical & PowerDC lighting wiring
Used forNegative conductor used for the van's 12V ceiling-light circuits.
Electrical & PowerDC lighting wiring
Used forPositive conductor used for the van's 12V ceiling-light circuits.
Paint, Adhesives & FinishesCabinetry & FurnitureToilet slide hardware
Used forSupports the slide-out toilet so it can safely carry a seated person's weight.
Electrical & PowerOutlet boxes
Used forProtects the back of the van's electrical outlets from the metal body.
Smart Home & AudioSmart-home controls
Used forActs as the van's magnetic wall-mounted light switch through Home Assistant.
Appliances & Van LifeFuel system
Used forFuel line used during installation of the combined hot-water and air-heating system.
Tools & SafetyClamps & workholding
Used forHeld parts in position while they were screwed or glued together.
Appliances & Van LifeHeater electrical connection
Used forConnects the hot-water and air heater to the BLUETTI bank for AC-powered operation.
Electrical & PowerSolar wiring
Used forConnects the roof solar array to the BLUETTI power system.
Appliances & Van LifeKitchen storage
Used forStores spices in the rack above the sliding door.
Cabinetry & FurnitureUpper-cabinet hinges
Used forHinges used on all upper-cabinet doors.
Electrical & PowerAccent lighting
Used forProvides the lower-cabinet and floor accent lighting.
Electrical & PowerHigh-load AC outlets
Used forGFCI outlets dedicated to high-draw appliances such as the oven and induction cooktop.
Plumbing & WaterPEX-A fittings
Used forTransitions the PEX-A plumbing to standard male NPT connections.
Shown in our vanCabinet hardware
Used forOnly two knobs were installed: one on the bathroom-toilet door and one on the under-bed garage door.
Electrical & PowerLED-strip wiring
Used forAdditional cable for the RGB+CCT lower-cabinet LED strips.
Hardware & FastenersMagnetic door hardware
Used forSecures the mirror door to the cab while the van is moving.
Electrical & PowerAC breaker panel
Used forA 30-amp double-pole breaker installed in the van's electrical distribution panel.
Smart Home & AudioDIY controllers
Used forMicrocontrollers being configured to extend Home Assistant device control.
Paint, Adhesives & FinishesWindow installation
Used forBonds the bunk windows to the van's exterior metal body.
Paint, Adhesives & FinishesSurface protection
Used forProtected the interior during dusty and paint-heavy work.
Hardware & FastenersRoof-deck fasteners
Used forSecures the rooftop deck boards without visible screw heads.
Paint, Adhesives & FinishesAdhesives & sealants
Used forUsed to bond and weather-seal construction joints and components.
Shown in our vanSink fixtures
Used forDispenses dish soap cleanly from beside the kitchen sink.
Vehicle AccessoriesBrake fluid
Used forUsed for routine service of a DOT 4 hydraulic brake system.
Smart Home & AudioCab audio
Used forProvides an RCA-level signal for the upgraded cab audio system.
Smart Home & AudioInternet & networking
Used forCarries the Starlink connection from the roof to the van's internal router.
Electrical & PowerSolar wiring
Used forExtends solar-panel wiring from the roof to the BLUETTI system.
Electrical & PowerDC fuses & protection
Used forA small-fuse assortment that may have been used somewhere in the electrical system.
Smart Home & AudioHome Assistant hardware
Used forAdds Bluetooth reception to the Home Assistant system.
Tools & SafetyRespiratory protection
Used forUsed for respiratory protection during dusty or fume-producing build work.
Electrical & PowerWire connectors
Used forMakes fast, tool-light electrical connections without crimping or heat-shrinking.
Exterior & RoofRoof sealing
Used forCreates the primary waterproof gasket under roof fans and the skylight.
Smart Home & AudioCab audio
Used forSupplies power and audio wiring for the under-seat subwoofer.
Cabinetry & FurnitureTravel latches
Used forKeeps drawers and cabinet doors shut while the van is moving.
Tools & SafetyCutting tools
Used forCuts tough flexible materials, especially Thinsulate insulation.
Hardware & FastenersCable management
Used forOrganizes and supports wiring below the van's finished surfaces.
Plumbing & WaterPEX-A valves
Used forHot- and cold-water isolation valves installed beneath the kitchen sink.
Hardware & FastenersRivet nuts & framing bolts
Used forThreaded anchors used to attach wooden framing to the van's metal ribs.
Exterior & RoofRoof sealing
Used forSeals the roof around the fan installations.
Vehicle AccessoriesCoolant & fluids
Used forUsed for routine cooling-system service with premixed long-life coolant.
Tools & SafetyGeneral power tools
Used forA general-purpose heat gun used across many build tasks.
Bathroom & ShowerShower fixtures
Used forExtends the shower head from the wall.
Van Life ItemsKitchen conveniences
Used forA rechargeable frother kept as a day-to-day van-life appliance.
Smart Home & AudioDIY controllers
Used forA development board for adding custom device control to Home Assistant.
Exterior & RoofCustom seals & gaskets
Used forMaterial for cutting custom gaskets and seals.
Smart Home & AudioSecurity & presence sensors
Used forUsed to detect movement, vibration, or changes in tilt for smart-home automations.
Paint, Adhesives & FinishesWood finishes
Used forClear finish used on selected interior cabinetry and the wood face of the bed.
Hardware & FastenersRivet nuts & framing bolts
Used forThreaded anchors for mounting wood framing to the metal van structure.
Tools & SafetySurface-finishing tools
Used forSmall finishing tools used for parts of the shower microcement work.
Appliances & Van LifeHeater ducting
Used forFinished vents where warm air exits the heater ductwork.
Cabinetry & FurnitureHidden-door hardware
Used forSupports a couple of folding or hidden storage doors.
Appliances & Van LifeFuel system
Used forFuel hose associated with the hot-water and heating installation.
Tools & SafetyMeasuring tools
Used forA highly readable tape measure used throughout the build.
Electrical & PowerAC outlets & GFCI
Used for15A GFCI-protected outlets in the electrical system.
Cabinetry & FurnitureLower-cabinet hinges
Used forHinges used on the lower sink cabinet and the small adjacent doors.
Plumbing & WaterFresh-water filling
Used forExterior inlet used to fill the van's fresh-water tank.
Paint, Adhesives & FinishesWood stains
Used forOne of the stains used to colour the butcher-block surfaces.
Paint, Adhesives & FinishesWall & cabinetry paint
Used forWall and cabinetry paint.
Bathroom & ShowerShower structure
Used forFiberglass reinforcement for the custom shower.
Bathroom & ShowerShower waterproofing
Used forReinforcement tape intended for the shower waterproofing system.
Tools & SafetyDrill bits
Used forDriving hex-head fasteners during the build.
Electrical & PowerSolar wiring
Used forShort adapter connecting solar panels to the BLUETTI system.
Walls, Wood & StructureInsulation mounting
Used forStops wall insulation from sagging away from the metal body.
Smart Home & AudioEnvironmental sensors
Used forUsed for weather-resistant temperature and humidity monitoring.
Hardware & FastenersRivet nuts & framing bolts
Used forBolts wooden framing into M6 rivet nuts installed in the van's metal ribs.
Electrical & PowerAppliance cooling
Used forVentilates the enclosed fridge/freezer cabinet to keep its compressor cool.
Tools & SafetyElectrical tools
Used forAutomatically strips insulation from electrical wire during installation.
Hardware & FastenersRivet nuts & framing bolts
Used forM5 threaded anchors for fastening wooden framing to the metal van structure.
Hardware & FastenersScrews & bolts
Used forUsed to fasten components to sheet metal without pre-drilling a pilot hole.
Tools & SafetyClamps
Used forUsed to hold small workpieces in place during gluing, assembly, or finishing.
Electrical & PowerAC breaker panel
Used forA 20-amp AC circuit breaker installed in the main breaker panel.
Electrical & PowerRoof cable entries
Used forRoutes solar wiring through the roof, but Max recommends choosing a better gland.
Electrical & PowerSolar wiring
Used forExtends positive and negative solar-panel leads on the roof.
Electrical & PowerDC distribution wiring
Used forConnects the BLUETTI Hub D1 DC output to the van's DC distribution panel.
Tools & SafetyMetalworking tools
Used forRemoves sharp edges from holes and cuts made in the metal van body.
Paint, Adhesives & FinishesShower finish
Used forAdds texture and grip to the finished shower floor.
Plumbing & WaterPEX-A fittings
Used forConnects the water pump to the expansion PEX-A plumbing system.
Hardware & FastenersPocket-hole joinery
Used forAdditional screws used with the van's pocket-hole joints.
Hardware & FastenersWashers
Used forUsed to spread fastener loads and protect surfaces across multiple bolt sizes.
Electrical & PowerDC voltage conversion
Used forSteps the van's 12V supply down for low-voltage Home Assistant hardware.
Hardware & FastenersRivet nuts & framing bolts
Used forBolts used with M6 rivet nuts to attach wood framing to the van's metal structure.
Hardware & FastenersRivet nuts & framing bolts
Used forM4 threaded inserts used in the framing attachment system.
Tools & SafetyMarking & striking tools
Used forSets protruding nails and makes starter dimples before drilling metal.
Hardware & FastenersStructural brackets
Used forGeneral-purpose brackets used around the van, including on the bed frame.
Hardware & FastenersScrews & bolts
Used forUsed for short, corrosion-resistant fastening into sheet metal.
Smart Home & AudioButtons & switches
Used forUsed as a wireless button for triggering Zigbee smart-home actions.
Cabinetry & FurnitureUpper-cabinet hinges
Used forSurface-mounted hinges used across the upper cabinetry.
Paint, Adhesives & FinishesSurface preparation
Used forRemoves sanding dust before paint, stain or clear finish.
Paint, Adhesives & FinishesWood adhesives
Used forUsed for fast-setting glue joints in woodworking and cabinetry.
Tools & SafetySaw blades
Used forUsed to make clean, fine-finish cuts in wood and sheet goods.
Electrical & PowerDC fuses & protection
Used forSupplies replacement and installed blade fuses for the DC distribution panel.
Plumbing & WaterFresh-water filling
Used forMakes filling the gravity inlet easier and adds a convenient flow shutoff.
Cabinetry & FurnitureHidden-door hardware
Used forCreates concealed access doors behind the bench seats.
Smart Home & AudioEnvironmental sensors
Used forUsed to monitor temperature and humidity through the Zigbee smart-home system.
Hardware & FastenersWashers
Used forUsed with #10 fasteners to spread load and protect the mounted surface.
Paint, Adhesives & FinishesAdhesives & sealants
Used forGeneral-purpose Sikaflex adhesive used during the build.
Plumbing & WaterShower plumbing fittings
Used forTurns the shower line from vertical to horizontal and anchors the shower-arm connection.
Electrical & PowerAC distribution input
Used forConnects the BLUETTI 30A AC output to the van's breaker panel through a custom cable.
Smart Home & AudioSmart-home relays
Used forControls a single DC device through Zigbee and Home Assistant.
Hardware & FastenersWire protection
Used forProtects wiring anywhere it passes through a hole in metal.
Electrical & PowerSolar wiring
Used forCombines two solar/DC charging strings into one BLUETTI APEX 300 input.
Walls, Wood & StructureSound-deadening tools
Used forPresses sound-deadening mat firmly onto the metal body.
Hardware & FastenersRivet nuts & framing bolts
Used forBolts used with M5 rivet nuts in the framing system.
Electrical & PowerSolar wiring
Used forConnects roof solar panels together in parallel.
Paint, Adhesives & FinishesPainting supplies
Used forGeneral masking tape used during painting.
Plumbing & WaterWater lines & fittings
Used forUsed to connect flexible hoses with different inside diameters.
Hardware & FastenersRivet nuts & framing bolts
Used forGeneral bolts for places where framing is attached through rivet nuts.
Tools & SafetyMeasuring & marking
Used forUsed to mark through deep or narrow holes that a standard marker cannot reach.
Tools & SafetyDrill & driver bits
Used forUsed to install and remove standard and tamper-resistant Torx fasteners.
Electrical & PowerHigh-current DC connectors
Used forPossible source parts for a custom cable connected to the BLUETTI DC hub.
Hardware & Fasteners80/20 bed-frame hardware
Used forThreaded T-slot nuts used under the 80/20 aluminum bed frame.
Hardware & FastenersScrews
Used forWeather-resistant pocket-hole fasteners.
Hardware & Fasteners80/20 bed-frame hardware
Used forFastens components to the quarter-20 T-nuts in the 80/20 bed frame.
Exterior & RoofBathroom seals
Used forSeals the slide-out toilet door against shower water.
Hardware & FastenersMagnets
Used forUsed to create strong, removable hanging points on steel surfaces.
Hardware & FastenersRivnuts & threaded inserts
Used forUsed to add strong M6 threaded mounting points in thin metal framing.
Tools & SafetyMeasuring & marking
Used forUsed to copy irregular curves and transfer them to material for cutting.
Tools & SafetySaw blades
Used forUsed for straight and curved jigsaw cuts in wood.
Hardware & FastenersWashers
Used forUsed with 1/4-inch fasteners to spread load and resist corrosion.
Exterior & RoofThermal & air seals
Used forSeals behind the mirror door between the living space and front cab.
Tools & SafetyFinishing tools
Used forUsed for controlled hand sanding with hook-and-loop abrasive discs.
Appliances & Van LifeFuel system
Used forProvides a simple connection to the ProMaster's factory fuel tank.
Tools & SafetyMeasuring & marking
Used forUsed to draw circles and scribe lines parallel to an edge.
Tools & SafetyFinishing tools
Used forUsed to spread and smooth finishing compounds over broad surfaces.
Hardware & FastenersScrews & bolts
Used forUsed for corrosion-resistant M8 fastening where a flush countersunk head is needed.
Shown in our vanCabinet hardware
Used forThe drawer handles used throughout the van's cabinetry.
Tools & SafetyFinishing tools
Used forUsed to press air bubbles out of fiberglass laminates while the resin is wet.
Electrical & PowerTemporary build power
Used forProvided temporary power in the rear of the empty van during the early build.
Electrical & PowerTemporary lighting controls
Used forTemporary manual switches used before Home Assistant lighting control was installed.
Tools & SafetyHardware & FastenersRivet nuts & framing bolts
Used forM4 bolts used in threaded framing connections.
Tools & SafetyMixing tools
Used forMixes small buckets of mortar or similar material with a drill.
Tools & SafetyElectrical & PowerPortable & task lighting
Used forUsed as a small rechargeable light for bedside or task lighting.
Plumbing & WaterCheck valves
Used forUsed to keep low-pressure fluid or air flowing in only one direction.
Paint, Adhesives & FinishesTools & SafetyFinishing tools
Used forUsed to consolidate fiberglass and remove trapped air in smaller or curved areas.
Walls, Wood & StructureSupplemental insulation
Used forSupplemental sound and thermal insulation for small leftover areas.
Tools & SafetyFinishing tools
Used forUsed to dispense sealants and construction adhesives from cartridges.
Paint, Adhesives & FinishesStructural adhesives
Used forLikely used to bond the van's subfloor.
Cabinetry & FurnitureDoor latches & catches
Used forKeeps the toilet-room door closed.
Tools & SafetyMeasuring & marking
Used forUsed for precise inside, outside, depth, and thickness measurements.
Cabinetry & FurnitureDoor latches & catches
Used forCreates the push-to-open action for the mirror door into the front cab.
Paint, Adhesives & FinishesMasking & surface protection
Used forUsed to mask edges and protect surfaces during painting.
Electrical & PowerUSB chargers
Used forUsed to charge two USB-C devices from an AC outlet.
Electrical & PowerWiring & cable management
Used forUsed to bundle and protect electrical wiring from abrasion.
Paint, Adhesives & FinishesMasking & surface protection
Used forUsed to mask edges and protect surfaces during general painting work.
Electrical & PowerWiring & cable management
Used forUsed to bundle, route, and secure wiring during installation.
Electrical & PowerWiring & cable management
Used forUsed to secure small cable runs without drilling mounting holes.
Tools & SafetyPainting tools
Used forUsed to raise workpieces so their faces and edges can be painted or finished cleanly.
Electrical & PowerAmbient lighting
Used forUsed to add adjustable coloured ambient lighting.
Tools & SafetyAutomotive hand tools
Used forUsed to remove vehicle trim panels and clips with less risk of surface damage.
Paint, Adhesives & FinishesPainting tools
Used forUsed to apply paint, stain, or clear finish to small areas and edges.
Paint, Adhesives & FinishesWall & cabinetry paint
Used forWall and cabinetry paint.
Electrical & PowerWiring & cable management
Used forUsed to bundle cables in a way that can be reopened for future changes.
Electrical & PowerAppliance fuses
Used forReplacement fuses for the combined water and air heater.
Hardware & FastenersScrews & bolts
Used forUsed for long, corrosion-resistant wood fastening with a flush head.
Paint, Adhesives & FinishesMasking & surface protection
Used forUsed to mask edges and protect surfaces during painting.
Electrical & PowerDC outlets & charging
Used forUsed to fast-charge multiple USB and USB-C devices from 12–24V DC power.
Electrical & PowerWiring & cable management
Used forUsed to make compact, tool-free electrical wire connections.
Electrical & PowerWiring & cable management
Used forUsed to join and distribute multiple electrical conductors without crimping.
Electrical & PowerWiring & cable management
Used forUsed where a flexible power lead needs to extend and retract without loose cable.
Plumbing & WaterWater-system monitoring
Used forUsed to measure pressure electronically for water-system monitoring.
Electrical & PowerLED-strip mounting
Used forUsed to mount LED strips neatly and diffuse their individual light points.
Electrical & PowerLED strips
Used forUsed to create an even, continuous line of white accent or task lighting.
Electrical & PowerLED-strip connectors
Used forUsed to connect FCOB LED-strip sections without soldering.
Electrical & PowerLighting controls
Used forUsed to dim 12–24V lighting through the Zigbee smart-home system.
Tools & SafetySafety & PPE
Used forUsed to reduce noise exposure while operating loud tools.
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